Tuesday, 9 July 2013

What is EGR Valve used for?





Exhaust Gas Recirculation is a method used to reduce emission of Nitrogen Oxide in diesel and petrol engines. This mechanism re-circulates portions of the exhaust gases back to the cylinders of the engine. It works by the principle that, Nitrogen Oxide forms due exposure of a mixture of both Nitrogen and Oxygen to high temperatures. Therefore, EGR ensures lower temperatures in the combustion chambers hence limiting the production of Nitrogen Oxide.  Was that too brief to understand? Well, am not yet done.  EGR is a valve controlled by vacuum and allows a certain quantity of exhaust to get back to the intake manifold. When the exhaust mixes with the intake air, it cools the combustion process. This avoids high temperatures hence discouraging formation of Nitrogen Oxide.

Types of EGR valves

There are three major types of EGR valves. Though they almost function similarly, each type has some unique features from the others. These types include;

1.      Positive backpressure EGR valve: This valve allows the exhaust to pass freely within the pintle shaft. The pressure contained in the gasses directs the movement of the shaft allowing free circulation of air in the engine. This type of valve has a “p” label on it.

2.      Negative backpressure EGR valve: This type is controlled by both an engine vacuum and impulses. The engine vacuum ensures backpressure while the impulses regulate the flow of gases inside the engine.


3.      Single Diaphragm EGR valve: This valve is controlled by an engine vacuum, an opening and a diaphragm; whereby the vacuum ensures flow of pressure to the diaphragm. At certain levels of temperature, the diaphragm triggers the valve to open. When the valve opens, it lets in some exhaust gases which lower the temperatures in the combustion chamber.

How to determine the right EGR valve for your car

Well, after knowing the different types of EGR valves, you may get confused in deciding the best valve to purchase for your car. The knowledge about the major types of EGR valves will give you a better chance to decide the best type to purchase for your car. Though they all work the same, some have different unique features from others. These features may include; a pintle, a diaphragm and an opening. You should also consider the quality and brand of the EGR valve before purchasing. The prominent manufacturers can be trusted to provide high quality products. The cost is also another important aspect to consider. In order to know the best price offer without compromising the quality of the product, you may need to compare the price stated by different prominent retailers.

Replacing an EGR valve

After several miles of driving, your EGR valve may develop problems hence creating a need for replacement. It takes only a few minutes to replace the EGR valve following a simple process.

Step 1: Determine the location of the EGR valve by the help of your car owner’s manual since it may differ in different models of cars.

Step 2: Disconnect the battery, the intake hose, the vacuum hose and any wiring attached to the EGR valve by use of a screwdriver.

Step 3: Carefully unscrew all bolts holding the valve to the car’s engine and remove it from the EGR tube using a socket wrench. The need for a replacement comes only when you see holes in the valve. If there are no holes, just clean it using a carburetor cleaner and gasket scraper.

Step 4: You may now put back all the parts which you had removed and test whether everything is working.

That is a very simple process, and in addition, it will help you to save some dollars you would have paid to a mechanic for the same service.



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